Punch Tooling for Busbar

close up image of busbar material
Maximize Uptime and Quality in Your Electrical Busbar Production.

Wilson Tool’s advanced knowledge and precision engineering deliver the durable tooling solutions required by top busbar manufacturers. Experience cleaner holes, longer run times, and reliable performance even in high-volume environments.

Whether you are punching thin 1.6mm or heavy 20mm copper or aluminum bus bar, we have the precision tooling and expertise you need to keep your CNC Busbar Punching Machines running without interruption.


Tooling Integration for Leading Busbar Punching Machines

We don't just sell tools; we engineer them for maximum performance and minimal setup time. Our busbar punches and dies are crafted to meet the most rigorous quality and tolerance standards, delivering the accuracy and durability essential for reliable busbar manufacturing.

EHRT logo and busbar tooling
EHRT

Wilson Tool manufactures a comprehensive line of OEM compatible EHRT products, including punches, strippers, dies, split cylinder, tool guides and multi-tools.

Explore EHRT Tooling

Boschert logo and busbar tooling
Boschert

Wilson Tool manufactures a comprehensive line of OEM compatible Boschert products, including punches, strippers, dies and cut-off tools.

Explore Boschert Tooling

Vaski logo and busbar tooling
Vaski

Wilson Tool manufactures a comprehensive range of products designed for Vaski Bus Bar machines including B Station, D Station, Slitting Tool, Multi-Tools and Tapping Tool.

Explore Vaski Tooling

Drive Efficiency with Wilson Tool’s Busbar Tooling Technology

High-volume busbar manufacturers know that punching copper and aluminum requires more than just high tonnage. At Wilson Tool, we understand that factors like die clearance, tool steel, and coatings are essential to clean holes. We custom-engineer every tool design to meet the specific demands of your material thickness and desired quality, ensuring long life and reliable performance.

High-Grade Tool Steel

Manufactured from high-grade tool steel that stands up to demanding materials like copper, aluminum, and even steel.

Enhanced Performance Coatings

Options like Optima®, Slip-Max®, and Wearbeater™ coatings significantly extend tool life, reduce galling, and improve overall performance, leading to more hits between sharpenings and less downtime.

Engineered for Performance

Designed to meet the stringent specifications of the electrical industry, ensuring precise and consistent results for any standard bus bar thickness. Achieve precise, burr-free holes critical for high-performance electrical busbar connections.

Slug Hugger® Dies
Reduce Slug Pulling

Slug pulling is a major cause of costly press downtime and damaged parts. Slug Hugger® 2 Dies are the reliable solution. Its unique design uses internal precision “nips” to securely retain the slug during stripping, ensuring consistent slug release and dramatically reducing machine interruptions.

Punch into Busbar: Understanding Busbar Manufacturing and Tooling

What is busbar, where is it used, and what does it take to safely manipulate its thick metal composition? Get a look at the cross-sectional shape of success, and find out how specialized, high-grade tooling from Wilson Tool is designed for maximum grind life in punching tough copper and aluminum.

Ready to Upgrade Your Busbar Production?

Whether you need standard replacement tooling for EHRT, Boschert or Vaski, or require a unique size for a specialized Electrical Busbar application, Wilson Tool delivers faster. Contact your dedicated Wilson Tool Sales Engineer or Tooling Technician today to discuss your bus bar application needs and maximize your manufacturing efficiency.

CONTACT OUR TOOLING TECHNICIANS

Our technically trained representatives are waiting to help you.

800-328-9646